图书简介
Covering all of the aspects of high-quality, low-cost composite parts manufacturing, this book helps readers understand where a process fits within their overall scheme and which process is best suited for a particular component. The author discusses materials selection guidelines, product manufacturability, product development process, cost estimation techniques, and more. The book presents guidelines for making all types of products using composite materials, including in the aerospace, automotive, marine, and sporting goods industries.
INTRODUCTION Conventional Engineering Materials What ARE Composites Functions of Fibers and Matrix Special Features of Composites Drawbacks of Composites Composites Processing Composites Product Fabrication Composites Markets Barriers in Composite Markets RAW MATERIAL FOR PART FABRICATION Introduction Reinforcements Matrix Materials Fabrics Prepregs Preforms Molding Compound Honeycomb and Other Core Materials MATERIAL SELECTION GUIDELINES Introduction The Need for Material Selection Reasons for Material Selection Material Property Information Steps in Material Selection Process Material Selection Methods PRODUCT DEVELOPMENT Introduction What is Product Development Process Reasons for Product Development Importance of Product Development Concurrent Engineering Product Life Cycle Phases of Product Development Design Review Failure Modes and Effects Analysis (FMEA) DESIGN FOR MANUFACTURING Introduction Problems of a Design What is DFM DFM Implementation Guidelines Success Stories When to Apply DFM Design Evaluation Methods Design for Assembly MANUFACTURING TECHNIQUES Manufacturing Process Selection Criteria Manufacturing Process Requirement Mold and Tool Making Basic Steps in a Composites Manufacturing Process Advantages and Disadvantages of Thermoset and Thermoplastic Composites Processing Composites Manufacturing Processes Manufacturing Processes for Thermoset Composites Thermoplastic Manufacturing Processes PROCESS MODELS Introduction Importance of Models in Composites Manufacturing Composites Processing Process Models for Selected Thermoset and Thermoplastic Processing Process Model for RTM PRODUCTION PLANNING AND MANUFACTURING INSTRUCTIONS Objectives of Production Planning Bill of Materials Manufacturing Instructions Capacity Planning JOINING OF COMPOSITE MATERIALS Adhesive Bonding Failure Modes in Adhesive Bonding Basic Science of Adhesive Bonding Types of Adhesives Advantages of Adhesive Bonding over Mechanical Joints Disadvantages of Adhesive Bonding Adhesive Selection Guidelines Surface Preparation Guidelines Design Guidelines for Adhesive Bonding Theoretical Stress Analysis for Bonded Joints Mechanical Joints Advantages of Mechanical Joints Disadvantages of Mechanical Joints Failure Modes in a Bolted Joint Design Parameters for Bolted Joints Preparation for the Bolted Joint MACHINING AND CUTTING OF COMPOSITES Objectives/Purpose of Machining Challenges During Composites Machining Failure Mode During Composites Machining Cutting Tools Types of Machining Operations COST ESTIMATION Introduction The Need of Cost Estimating Cost Estimating Requirements Types of Cost Cost Estimating Techniques Cost Analysis for Composite Manufacturing Processes Learning Curve Guidelines for Minimization of Production Cost RECYCLING OF COMPOSITES Introduction Categories of Dealing with Wastes Recycling Methods Existing Infrastructures for Recycling
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